February 23, 2021 Volume 17 Issue 08

Motion Control News & Products

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Overhung load adaptors provide load support and contamination protection

Overhung load adaptors (OHLA) provide both overhung radial and axial load support to protect electrified mobile equipment motors from heavy application loads, extending the lifetime of the motor and alleviating the cost of downtime both from maintenance costs and loss of production. They seal out dirt, grime, and other contaminants too. Zero-Max OHLAs are available in an extensive offering of standard models (including Extra-Duty options) for typical applications or customized designs.
Learn more.


Why choose electric for linear actuators?

Tolomatic has been delivering a new type of linear motion technology that is giving hydraulics a run for its money. Learn the benefits of electric linear motion systems, the iceberg principle showing total cost of ownership, critical parameters of sizing, and conversion tips.
Get this informative e-book. (No registration required)


New AC hypoid inverter-duty gearmotors

Bodine Electric Company introduces 12 new AC inverter-duty hypoid hollow shaft gearmotors. These type 42R-25H2 and 42R-30H3 drives combine an all-new AC inverter-duty, 230/460-VAC motor with two hypoid gearheads. When used with an AC inverter (VFD) control, these units deliver maintenance-free and reliable high-torque output. They are ideal for conveyors, gates, packaging, and other industrial automation equipment that demands both high torque and low power consumption from the driving gearmotor.
Learn more.


Next-gen warehouse automation: Siemens, Universal Robots, and Zivid partner up

Universal Robots, Siemens, and Zivid have created a new solution combining UR's cobot arms with Siemens' SIMATIC Robot Pick AI software and Zivid's 3D sensors to create a deep-learning picking solution for warehouse automation and intra-logistics fulfillment. It works regardless of object shape, size, opacity, or transparency and is a significant leap in solving the complex challenges faced by the logistics and e-commerce sectors.
Read the full article.


Innovative DuoDrive gear and motor unit is UL/CSA certified

The DuoDrive integrated gear unit and motor from NORD DRIVE-SYSTEMS is a compact, high-efficiency solution engineered for users in the fields of intralogistics, pharmaceutical, and the food and beverage industries. This drive combines a IE5+ synchronous motor and single-stage helical gear unit into one compact housing with a smooth, easy-to-clean surface. It has a system efficiency up to 92% and is available in two case sizes with a power range of 0.5 to 4.0 hp.
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BLDC flat motor with high output torque and speed reduction

Portescap's 60ECF brushless DC slotted flat motor is the newest frame size to join its flat motor portfolio. This 60-mm BLDC motor features a 38.2-mm body length and an outer-rotor slotted configuration with an open-body design, allowing it to deliver improved heat management in a compact package. Combined with Portescap gearheads, it delivers extremely high output torque and speed reduction. Available in both sensored and sensorless options. A great choice for applications such as electric grippers and exoskeletons, eVTOLs, and surgical robots.
Learn more and view all the specs.


Application story: Complete gearbox and coupling assembly for actuator system

Learn how GAM engineers not only sized and selected the appropriate gear reducers and couplings required to drive two ball screws in unison using a single motor, but how they also designed the mounting adapters necessary to complete the system. One-stop shopping eliminated unnecessary components and resulted in a 15% reduction in system cost.
Read this informative GAM blog.


Next-gen motor for pump and fan applications

The next evolution of the award-winning Aircore EC motor from Infinitum is a high-efficiency system designed to power commercial and industrial applications such as HVAC fans, pumps, and data centers with less energy consumption, reduced emissions, and reduced waste. It features an integrated variable frequency drive and delivers upward of 93% system efficiency, as well as class-leading power and torque density in a low-footprint package that is 20% lighter than the previous version. Four sizes available.
Learn more.


Telescoping linear actuators for space-constrained applications

Rollon's new TLS telescoping linear actuators enable long stroke lengths with minimal closed lengths, which is especially good for applications with minimal vertical clearance. These actuators integrate seamlessly into multi-axis systems and are available in two- or three-stage versions. Equipped with a built-in automated lubrication system, the TLS Series features a synchronized drive system, requiring only a single motor to achieve motion. Four sizes (100, 230, 280, and 360) with up to 3,000-mm stroke length.
Learn more.


Competitively priced long-stroke parallel gripper

The DHPL from Festo is a new generation of pneumatic long-stroke grippers that offers a host of advantages for high-load and high-torque applications. It is interchangeable with competitive long-stroke grippers and provides the added benefits of lighter weight, higher precision, and no maintenance. It is ideal for gripping larger items, including stacking boxes, gripping shaped parts, and keeping bags open. It has high repetition accuracy due to three rugged guide rods and a rack-and-pinion design.
Learn more.


Extend your range of motion: Controllers for mini motors

FAULHABER has added another extremely compact Motion Controller without housing to its product range. The new MC3603 controller is ideal for integration in equipment manufacturing and medical tech applications. With 36 V and 3 A (peak current 9 A), it covers the power range up to 100 W and is suitable for DC motors with encoder, brushless drives, or linear motors.
Learn more.


When is a frameless brushless DC motor the right choice?

Frameless BLDC motors fit easily into small, compact machines that require high precision, high torque, and high efficiency, such as robotic applications where a mix of low weight and inertia is critical. Learn from the experts at SDP/SI how these motors can replace heavier, less efficient hydraulic components by decreasing operating and maintenance costs. These motors are also more environmentally friendly than others.
View the video.


Tiny and smart: Step motor with closed-loop control

Nanotec's new PD1-C step motor features an integrated controller and absolute encoder with closed-loop control. With a flange size of merely 28 mm (NEMA 11), this compact motor reaches a max holding torque of 18 Ncm and a peak current of 3 A. Three motor versions are available: IP20 protection, IP65 protection, and a motor with open housing that can be modified with custom connectors. Ideal for applications with space constraints, effectively reducing both wiring complexity and installation costs.
Learn more.


Closed loop steppers drive new motion control applications

According to the motion experts at Performance Motion Devices, when it comes to step motors, the drive technique called closed loop stepper is making everything old new again and driving a burst of interest in the use of two-phase step motors. It's "winning back machine designers who may have relegated step motors to the category of low cost but low performance."
Read this informative Performance Motion Devices article.


Intelligent compact drives with extended fieldbus options

The intelligent PD6 compact drives from Nanotec are now available with Profinet and EtherNet/IP. They combine motor, controller, and encoder in a space-saving package. With its 80-mm flange and a rated power of 942 W, the PD6-EB is the most powerful brushless DC motor of this product family. The stepper motor version has an 86-mm flange (NEMA 34) and a holding torque up to 10 Nm. Features include acceleration feed forward and jerk-limited ramps. Reduced installation time and wiring make the PD6 series a highly profitable choice for machine tools, packaging machines, or conveyor belts.
Learn more.


Air Force demonstrates digital twin technologies that deliver software-defined weapon capabilities to the battlefield

A visual representation of a digital twin. A digital twin is a virtual representation of an instance of a physical object that shares data with its physical twin throughout the system lifecycle. [Credit: U.S. Air Force illustration/Chris Quinlan and John James]

 

 

 

 

The U.S. Air Force Research Laboratory Munitions Directorate recently hosted a demonstration of the Team Eglin Weapons Digital Enterprise WeaponONE (W1) program at the Virtual Warfare Munitions Simulator. The demonstration at Elgin Air Force Base in Florida highlighted the significant progress made in the past year and the value of digital engineering to warfighters.

This particular demonstration was based on a model of the 24-hour Air Tasking Order (ATO) cycle of a collaborative swarming weapons system prototype called "Gray Wolf." The virtual demonstration integrated multiple aspects of the W1 portfolio, including the Digital Twin Lab, to rapidly enhance Gray Wolf's capabilities. Digital twins are virtual representations of a real-world entity synchronized with their physical counterpart, such as a weapon. The demonstration showed how data is collected from weapons in-flight, combined with data from the battlefield environment, and sent back through the Advanced Battle Management System (ABMS) to digital twins.

The digital twins run on high-performance computing systems aided by Artificial Intelligence/Machine Learning techniques to evaluate possible software upgrades. After determining the most appropriate course of action, that information rapidly returns to the physical weapons in-theater, providing improvements to their performance in near real time or as early as the next 24-hour ATO cycle.

Col. Garry Haase, director of the AFRL Munitions Directorate, said, "The Digital Twin Lab represents the ultimate expression of digital engineering, acting as a force multiplier, giving us tremendous flexibility and adaptability to our weapons systems."

WeaponONE possesses multiple capabilities, including the development of an Authoritative Source of Truth for weapons, a software factory/DevSecOps pipeline for development of simulations as well as on-board flight software and a government-owned Cloud-based tech stack.

The digital, open ecosystem unites best practices and standards from across government, industry, and academia and applies them to weapons development. W1 has developed a model-based Weapons Government Reference Architecture promoting flexibility, modularity, reuse, and consistency across weapon system data while establishing a technical and collaborative baseline for the government to operate and support weapons throughout their lifecycle.

The W1 program will give the Air Force precise, accessible, adaptable, and efficient products, said Dr. Craig M. Ewing, senior scientist for AFRL's weapons modeling and simulation directorate. "This demonstration is just the first of many that will come as we move the weapons enterprise into an era of digital engineering, accelerating weapons development and improvement at the speed of relevance."

Although the program is still in its early stages, it has already garnered attention from Air Force leaders. During the 2020 Digital Campaign Industry Days event, W1 was presented as one of three exemplar digital engineering programs by the Assistant Secretary of the Air Force for Acquisition, Technology & Logistics, and Air Force Materiel Command. Additionally, W1 was chosen as a pathfinder program for the Air Force Materiel Command Digital Campaign.

In the coming year, W1 will further develop its digital twin prototypes to "real" digital twins that bi-directionally exchange data with their physical counterparts. W1's continued work with ABMS onramps, Hardware-in-the-Loop and Systems Integration Lab testing and Modeling, Simulation & Analysis integration will support development of new capabilities that leverage the digital twin and digital thread to integrate emerging technologies, enhance effects, and support rapid evaluation of science and technology concepts through a data-driven decision pipeline.

Source: Air Force Research Laboratory

Published February 2021

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